BNSF Bridge 66.4 Bridge Replacement

Download Brochure
Prime Contractor: Advanced American Construction
Owner: BNSF Railway

Cook, WA
|
October 2019 - October 2020
Next Project »Back to Projects

Project Details

Advanced American Construction (AAC) was contracted by BNSF Railway as a General Contractor to perform the complete replacement of BNSF’s Fallbridge Subdivision Bridge 66.4 over the Little White Salmon River near Drano Lake located in the Columbia Gorge.  This was an in-line replacement managed by BNSF Heavy Bridge Division utilizing Accelerated Bridge Construction (ABC) techniques in design and construction to limit track closure. 

The BNSF Bridge 66.4 changeout was successfully completed on Monday September 14th, 2020 over a 36-hour train closure.  This was a very complicated In-line railroad replacement of an existing 411’ long 5 span railroad bridge built in 1913 with new 436’ long three span bridge.  Installation of micropile foundation ranging in depth from 45’ to 200’ due to the undetermined rock layer in the Columbia Gorge.  Cast-in-place pier caps on both sides of an active waterway.  Land to barge roll-on operation of new off-site constructed 2.7 million pound, 336’ “through truss” bridge.  Marine tow up the Columbia Gorge and through the Bonneville Lock and Dam.  Barge ballasting and float-out operations to remove the existing old bridge after the last train passed.  Float-in and barge ballasting operations to set the new bridge on its pier caps.  Land and Water cranes to remove and install approach sections.

AAC worked closely with BNSF Northwest Structures, HNTB Engineering, Jacobs Engineering and Genesis Structures to solve this complicated and challenging project.  All work was completed as a team and without safety or environmental incident.


Project Photos

Awards

  • 2021 Awards

    • Award
      AGC - Build America Award
      Open
      AGC - Build America Award


      Headquartered in Portland, OR, Advanced American Construction, Inc. (AAC) is a full-service marine contractor providing heavy civil, industrial, diving, survey, demolition, and engineering services throughout the Western United States. AAC is honored to receive the 2021 Construction Risk Partners Build America Award for the Reconstruction of the BNSF Bridge 66.4.  This award, given by Associated General Contractors of America (AGC), acknowledges “AGC members who build the nation’s most impressive construction projects ranging across the building, highway and transportation, utility infrastructure, and federal and heavy divisions.”

      AAC was contracted by BNSF Railway as a general contractor to perform the complete replacement of the 113-year-old truss bridge.The BNSF Bridge 66.4 changeout was successfully completed on September 14th, 2020 over a 36-hour train closure. AAC’s president, Dee Burch, said of the project:

      This project continues AAC’s 37-year history of completing complicated high-risk marine projects on schedule.  This success reinforces the fact that when we all pull together there is nothing we cannot achieve.  2020 has been an incredibly challenging year including the COVID-19 pandemic, unseasonably high winds in the Gorge, micropile installation that was much more difficult than planned, and unprecedented wildfires threatening to delay the project.  The AAC team persevered through it all and completed the changeout flawlessly.

      This complicated In-line railroad replacement exchanged an existing 411’ long 5-span railroad bridge built in 1913 with new 436’ 3-span bridge using Accelerated Bridge Construction techniques. Installation of micropile foundation ranging in depths from 45’-200’ due to the undetermined rock layer in the Columbia Gorge. Cast-in-place pier caps were placed on both sides of an active waterway. Land to barge roll-on operation of a new 2.7 million pound, 336’ “through truss” bridge (constructed offsite), involved a marine tow up the Columbia Gorge through Bonneville Locks. Barge ballasting and float-out operations occurred to remove the existing bridge after final trains passed. Float-in and barge ballasting operations set the new bridge up on pier caps. Land and water cranes removed and installed approach sections. The AAC team executed the bridge changeout project efficiently, effectively and without safety or environmental incident.
       


      View PDF
    • Award
      Moss Adams / AGC - Build Washington Award
      Open
      Moss Adams / AGC - Build Washington Award

      View PDF

Project Video

Play
66.4 Little White Salmon Bridge Replacement
Video Tour

Stay Informed / Subscribe to our newsletter for the latest news, event invitations, and more!